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Expanded PTFE Sheet

Expanded PTFE Sheet

Kaxite Expanded PTFE Sheet is made from 100% expanded PTFE through a proprietary process that produces a uniform, highly fibrillated microstructure with fibers running in multiple directions. That structure makes the sheet soft and pliable yet tough, and gives it the ability to conform to rough, pitted, scratched and damaged flange surfaces — as well as glass-lined and enamel flanges — that a rigid PTFE gasket cannot seal. The material is inert to almost all common chemicals across pH 0–14, with two exceptions: molten alkali metals and fluorine in liquid or gas states. Service temperature range is −450 °F to +500 °F continuous, with a short-term peak up to +600 °F. The sheet is free from asbestos and lung-intruding materials, meets FDA requirements, is non-toxic and non-contaminating, and can be stored without time limits. It resists creep and cold flow, seals at low compressive load, and is easy to cut and install. Suitable for corrosive fluid, acid, alkali, solvent, waste liquid and oil service. Samples are available for evaluation before bulk orders.
100% Expanded PTFE · Multidirectional Fibrillated

Expanded PTFE Sheet — Soft, Conformable Gasket Material for Uneven and Damaged Flanges

Kaxite Expanded PTFE Sheet is made from 100% expanded PTFE through a proprietary process that produces a uniform, highly fibrillated microstructure with fibers running in multiple directions. That structure makes the sheet soft and pliable, yet tough — it conforms to rough, pitted, scratched and damaged flange surfaces that a rigid gasket cannot seal, and it resists creep relaxation and cold flow.

The sheet is free from asbestos and other lung-intruding materials, meets FDA requirements and can be stored without time limits. It is inert to almost all common chemicals except molten alkali metals and fluorine in liquid or gas states.

  • Material100% Expanded PTFE
  • StructureMultidirectional fibrillated
  • Chemical rangepH 0 – 14
  • Service temperature−450 °F to +500 °F
  • Short-term peakUp to +600 °F
  • ComplianceFDA · Asbestos-free
Material structure SEC 01

What makes the sheet different from standard PTFE

Expanded PTFE Sheet is produced by stretching 100% pure PTFE resin in multiple directions to create a network of fine fibrils. That fibrillated structure is what gives the material its softness and multidirectional strength — it deforms under light bolt load to follow the flange surface, and it recovers when the load is released, so it does not relax and lose sealing stress the way a rigid PTFE sheet does.

Because the sheet is soft, it seals at low compressive load and can bridge the pitting, scratches and heat distortion of older flange faces without re-machining. This is the single biggest reason it is used on glass-lined, enamel, and damaged steel flanges — the sealing problem is geometry, and the expanded structure solves it.

Prime features SEC 02
  • 100% PTFE — no fillers, no binders, no asbestos, no lung-intruding materials.
  • Good sealability and flexibility — conforms to uneven flange faces and unusual geometry.
  • Highly compressible — seals at low bolt load, ideal for low-pressure and glass-lined flanges.
  • Uniform and highly fibrillated microstructure in multiple directions — no weak direction, no tearing when cut or handled.
  • Resistant to creep and cold flow — holds sealing stress longer than a rigid PTFE gasket.
  • Excellent resistance to common chemicals, pH 0–14 — inert to acids, alkalis, solvents and waste liquids.
  • Meets FDA requirements — no contamination, no toxicity, suitable for food and pharmaceutical service.
  • Service temperature from −450 °F to +500 °F — short-term peak up to +600 °F.
  • Easy to cut and install — cuts cleanly with a knife or die, no special tooling required.
  • Low compressive load to seal — reduces bolt torque requirement and flange stress.
Applicable fluids SEC 03
01

Corrosive fluids

Acids, alkalis and oxidizers across pH 0–14 — the standard choice for chemical processing and petrochemical service.

02

Solvents & waste liquid

Inert to most organic solvents and to waste streams that would degrade rubber or fibre gaskets.

03

Oil & steam service

Hydraulic and lubricating oil lines, and low-pressure steam where the sheet must not contaminate the fluid.

04

Clean-service fluids

FDA-compliant material suitable for food, beverage and pharmaceutical service where contamination is unacceptable.

Applications SEC 04
Chemical plants

Corrosive process flanges

Flanges handling acids, alkalis, oxidizers and solvents where the gasket must not corrode or relax.

Damaged surfaces

Pitted, scratched and uneven flanges

Seals flange faces that a standard cut gasket cannot bridge, without re-machining the flange.

Glass-lined equipment

Enamel and glass-lined flanges

Soft and low-load sealing that will not damage the glass lining and seals at low bolt torque.

Food & pharma

Clean-service flanges

FDA-compliant, non-contaminating material for food, beverage and pharmaceutical equipment.

Power & utilities

Steam, water and thermal fluid service

Cooling water, low-pressure steam and thermal fluid lines where a conformable gasket is required.

General industry

Custom die-cut gaskets

Base material for die-cut and CNC-cut gaskets — manway, handhole, and non-standard shapes to drawing.

Ordering information SEC 05

To quote accurately, please provide the following information with your inquiry:

  • Sheet thickness (common range 0.5 mm to 6 mm, thicker on request)
  • Sheet size — standard or cut-to-size dimensions
  • Whether the sheet is a plain roll, cut sheet or die-cut gasket to drawing
  • Quantity per size and required delivery date
  • Destination port and any documentation requirements (FDA statement, material certificate)
Buyer questions SEC 06
What is Expanded PTFE Sheet and how is it different from standard PTFE sheet?
Expanded PTFE Sheet is made from 100% pure PTFE resin that is stretched in multiple directions to form a fibrillated microstructure. Standard PTFE sheet (molded or skived) is denser and harder. Expanded sheet is softer, seals at lower bolt load, and conforms to uneven and damaged flange surfaces while keeping the full chemical resistance of PTFE. It also resists creep and cold flow better than a rigid PTFE gasket.
What temperature and chemical range does the sheet cover?
Service temperature range is −450 °F to +500 °F continuous, with a short-term peak up to +600 °F. The material is inert to almost all common chemicals across pH 0–14. The two exceptions are molten alkali metals and fluorine in liquid or gas states — for these, please send us the operating conditions and we will confirm whether an alternative material is required.
Is it FDA compliant and suitable for food contact?
Yes. Expanded PTFE Sheet is free from asbestos and lung-intruding materials, meets FDA requirements, and is non-toxic and non-contaminating. It is widely used in food, beverage and pharmaceutical flange service where the gasket must not release anything into the media. For specific regulatory documentation, please state your needs in the inquiry.
What thicknesses and sheet sizes are available?
Standard thicknesses range from 0.5 mm up to 6 mm and beyond on request. Standard sheet sizes are quoted per application; cut-to-size pieces and die-cut gaskets to drawing are available. If you send the flange dimensions and pressure class we will recommend the correct sheet thickness.
Do you provide material certificates and samples?
Yes. Material certificates, FDA statements, dimensional inspection reports and grade documentation are available for production orders. Samples are available for evaluation — please provide the thickness and sheet size you need, and we will confirm availability and delivery time.

Request a quotation for Expanded PTFE Sheet

Send thickness, sheet size or gasket drawing — our engineers will reply with pricing and lead time within 24 hours.

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