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PTFE Molded Rod

PTFE Molded Rod

Kaxite PTFE Molded Rod is a compression molded and free-sintered virgin or filled PTFE round bar with a homogeneous, stress-relieved structure. Standard diameters range from 25 mm to 500 mm with a 300 mm standard length; custom diameters, cut lengths and machined parts are available to drawing. Typical bulk density is 476 g/l, tensile strength 32.7 MPa, specific gravity 2.14 and hardness 58 Shore D. Service range is −200 °C to +250 °C, with 0% shrinkage (ASTM D-570) for dimensional stability. The material is self-lubricating, chemically inert and an excellent dielectric, making it suitable for seals, bearings, insulators and food or chemical contact parts. Virgin and all filled grades are supported. Samples are available for evaluation before bulk orders.
PTFE Molded Rod white compression molded virgin PTFE round bar for machining
Compression Molded PTFE Stock Shape

PTFE Molded Rod — Machinable Stock for Seals, Bearings and Insulators

25 – 500 mm dia. Virgin & Filled Grades OEM Cut-to-Length

Kaxite PTFE Molded Rod is compression molded from virgin PTFE resin and free-sintered to full density. The result is a homogeneous, stress-relieved round bar that machines cleanly into seals, bearings, insulators and precision parts. With a very low coefficient of friction, the material is self-lubricating and does not require external oil or grease.

Service temperature reaches −200 °C to +250 °C, and the material is chemically inert across aggressive acids, bases and solvents. Rods are available in virgin and all common filled grades, in diameters from 25 mm to 500 mm.

Diameter25–500mm
Temperature−200 to +250°C
Density2.14g/cm³
01Standard Specifications at a Glance
Product
PTFE Molded Rod / PTFE Teflon Round Rod Bar
Standard diameter
25 mm to 500 mm
Standard length
300 mm (custom lengths on request)
Grade
Virgin & all filled grades (glass fiber, carbon, graphite, bronze, MoS2)
Bulk density
476 g/l typical (ASTM D 4894), range 450–500
Tensile strength
32.7 MPa typical (ASTM D 4984), range 210–350
Specific gravity
2.14 (ASTM D792), range 2.1–2.2
Working temperature
250 °C continuous
Hardness
58 typical (ASTM D 4894), range 52–58
Elongation
286% typical (ASTM D 4894), range 250–400
Shrinkage
0% (ASTM D-570)
02Product Overview

PTFE Molded Rod is produced by filling a cylindrical mold with virgin or filled PTFE resin, compressing it under high pressure, then free-sintering the preform above the crystalline melting point. The controlled heating and cooling cycle relieves internal stress and yields a dense, homogeneous rod that machines cleanly and holds tight tolerances.

Because the material is self-lubricating, it is often used as a direct replacement for lubricated metal bearings and bushings in food, pharmaceutical and chemical equipment where external lubrication is not acceptable.

PTFE molded rod stock shapes in multiple diameters for machining seals and bearings
Extruded and molded PTFE rod comparison for machining applications

Molded rod is the preferred form when larger diameters, thicker walls or higher-density material are needed. Compared with extruded rod, molded PTFE offers better dimensional stability and lower internal stress, which reduces distortion during machining and improves performance in close-tolerance sealing and bearing applications.

For diameters below 25 mm, extruded rod is often a more economical option. Send us your finished part drawing and we can advise which stock form is best for your application.

03Performance Highlights

Self-lubricating

Very low coefficient of friction — the rod performs as a self-greasing bearing material without external lubrication.

High thermal resistance

Continuous working temperature up to 250 °C, with service range extending from −200 °C to +250 °C.

Chemically inert

Resists aggressive acids, bases and solvents — does not react with or contaminate the media it contacts.

Excellent dielectric properties

Among the best electrical insulation of any plastic — suitable for high-frequency and high-voltage electrical parts.

Anti-friction and non-stick

Non-stick surface resists product buildup, making the material suitable for food and pharmaceutical contact.

Easy to machine

Homogeneous, stress-relieved stock that machines cleanly on standard lathes and CNC equipment.

04Industries & Applications
Medical

Precision machined components for medical devices and analytical equipment.

Electrical & Electronic

Insulators, spacers and dielectric parts for high-frequency and high-voltage equipment.

Gaskets & Seals

Base material for machining PTFE gaskets, lip seals, chevron rings and O-ring backups.

Seals & Bearings

Self-lubricating bearing bushes, thrust washers, piston rings and slide plates.

Food Processing

Rollers, guides and contact parts where non-stick and non-contaminating behaviour is required.

Chemical Plants

Valve seats, diaphragms, pump parts and corrosion-resistant internals.

05Technical Data
PTFE Molded Rod — typical values and standard ranges
Property Unit / Standard Typical Range
Bulk density g/l / ASTM D 4894 476 450–500
Tensile strength MPa / ASTM D 4984 32.7 210–350
Specific gravity ASTM D792 2.14 2.1–2.2
Working temperature °C 250 up to 250
Hardness Shore D / ASTM D 4894 58 52–58
Elongation % / ASTM D 4894 286 250–400
Shrinkage % / ASTM D-570 0 0
06How to Order
  1. Specify diameter and length

    Outside diameter in mm and required cut length, or the finished part drawing if we should machine to size.

  2. Select grade

    Virgin PTFE for chemical, food and electrical service, or a filled grade for higher load and wear resistance.

  3. Confirm quantity

    Number of rods, or number of finished parts per size.

  4. Provide delivery date and destination

    Required delivery date and destination port so we can schedule production and shipping.

  5. State documentation requirements

    Material certificate, dimensional inspection report or any other documentation your project requires.

07Frequently Asked Questions
Should I choose molded or extruded PTFE rod?
Molded rod is the preferred form for larger diameters, thicker walls and higher-density material. It has better dimensional stability and lower internal stress, which reduces distortion during machining. Extruded rod is usually more economical for diameters below 25 mm. Send us your finished part drawing and we will advise which stock form is best.
What is the difference between virgin and filled PTFE rod?
Virgin PTFE offers the best chemical resistance, lowest friction coefficient and best electrical properties — the default choice for sealing, insulation and food contact. Filled grades (glass fiber, carbon, graphite, bronze, MoS2) improve creep resistance, hardness and wear resistance for mechanical and high-load applications. Send us the medium, load and temperature and we will recommend a grade.
What is the maximum continuous service temperature?
Continuous working temperature is 250 °C. The material can also be used down to −200 °C in cryogenic applications. Above 250 °C the mechanical properties begin to drop and the material should not be used for structural parts.
Can you machine finished parts from the rod?
Yes. We can machine seals, bearings, bushings, insulators, valve seats and other components to your drawing. Send the drawing (DWG, DXF, PDF or a sample) and we will confirm tooling, unit price and lead time.
Do you provide material certificates?
Yes. Material certificates, dimensional inspection reports and grade documentation can be provided for production orders. Please specify your documentation requirements when sending the inquiry.
Can I get a sample before placing a bulk order?
Yes. Samples are available for evaluation. Please provide the diameter, length and grade you need, and we will confirm sample availability and delivery time.
What is your typical lead time?
Lead time depends on diameter, grade, quantity and whether machining is required. Standard diameters and stock lengths ship quickly; large diameters and machined parts may require longer preparation. Please confirm with our team when requesting a quotation.

Get a quotation for your PTFE molded rod project

Send your diameter, length, grade or finished part drawing — our engineers will reply with pricing and lead time within 24 hours.

Related products: Extrusion PTFE Rods PTFE Extruded Rod PTFE Tubes PTFE Sheets PTFE Gaskets

Hot Tags: PTFE Molded Rod Manufacturer, Custom PTFE Rod Supplier, OEM PTFE Rod Wholesale
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