Kaxite Sealing's Expanded PTFE Gasket offers superior sealing for demanding industrial applications. Its unique expanded PTFE material provides exceptional chemical resistance, flexibility, and durability, outperforming traditional gaskets. Ideal for engineers and maintenance teams in chemical, pharmaceutical, and oil & gas industries, it ensures leak-proof performance even under extreme conditions. Experience peace of mind with reliable, long-lasting seals that reduce downtime and maintenance costs. Choose Kaxite Sealing for cutting-edge sealing solutions that deliver unmatched quality and efficiency.
Expanded PTFE Gasket — the Gasket That Bends to Fit the Flange
Kaxite expanded PTFE (ePTFE) gaskets are made by stretching virgin PTFE into a soft, porous, fibrillated structure. The result is a gasket that compresses into pitted, warped or imperfect flange faces — sealing joints that solid PTFE, spiral-wound or metal gaskets simply cannot seal, without requiring high bolt load.
-268°CLow temp limit
+260°CContinuous service
200barMax working pressure
0-14pHChemical range
Why expanded PTFE is different
01
Soft and highly compressible
Expanded PTFE has a density of only 0.6–0.9 g/cm³ (solid PTFE is 2.1–2.3), which means it compresses 40–60% under normal bolt load and fills irregular surface profiles.
02
Multi-directional strength
The fibrillated internal structure resists creep and cold flow in every direction — a common failure mode of solid PTFE on thermally cycled joints.
03
High recovery after compression
Recovery ≥25% means the gasket springs back after compression, maintaining a tight seal through pressure fluctuations and temperature cycling.
04
Low bolt load — protects fragile flanges
Seals at much lower bolt load than solid PTFE or spiral-wound gaskets, making it the default choice for glass-lined, enamel, plastic and FRP equipment.
05
Universal chemical resistance
Chemically inert across pH 0–14 — resists acids, bases, oxidizers and nearly all industrial solvents, the same as solid PTFE. Non-stick, non-aging, non-leaching.
06
Wide temperature envelope
Continuous service from −268°C to +260°C, with short-term peaks to +315°C. One of the widest temperature ranges of any soft gasket material.
Expanded PTFE vs pure PTFE — choosing the right one
Choose Expanded PTFE when…
Flange faces are pitted, warped or imperfect
Equipment is glass-lined, enamel, plastic or FRP — bolt load must stay low
The joint sees thermal cycling and needs high recovery
You're replacing asbestos or rubber gaskets with a safer, chemically inert material
You need sheets, die-cut rings or adhesive-backed tape
Choose Pure PTFE when…
Flange faces are flat, machined and clean
You need higher pressure capability (up to 86 bar class)
Absolute material purity is critical
The joint is static with no thermal cycling
You need V-shape or valve annulus profiles
Typical applications
01
Glass-lined reactors and vessels
Seals without cracking the fragile glass lining — the low bolt-load requirement is essential for this equipment category.
02
Chemical processing & petrochemical
Acid, halogen, solvent and oxidizer flanges where the gasket must resist the full pH 0–14 range.
03
Pharmaceutical & food flanges
FDA 21 CFR 177.1550 compliant for CIP/SIP circuits, sterile process equipment and food-contact lines.
04
Plastic, FRP and PVC piping
Soft compression avoids distorting or cracking plastic flange faces that cannot take high bolt torque.
05
Heat exchangers and enamel-lined towers
Handles thermal cycling between service and shutdown without relaxing bolt load, reducing re-torque maintenance.
06
Obsolete or irregular flange replacement
Best choice when replacing asbestos or legacy gaskets on flanges that no longer meet original dimensional tolerance.
Technical specifications
Property
Value
Notes
Material
Expanded PTFE (ePTFE)
100% virgin, no fillers
Density
0.6 – 0.9 g/cm³
Fibrillated porous structure
Service temperature
-268 ~ +260°C
Peak short-term +315°C
Max pressure
200 bar / 20 MPa
Depends on size and temperature
Compressibility
40 – 60%
ASTM F36
Recovery
≥ 25%
ASTM F36
Chemical resistance
pH 0 – 14
Universal industrial chemicals
Thickness range
1 – 10 mm
Custom thickness on request
Supply forms
Sheet / Ring / Tape
Die-cut or adhesive-backed
Flange standards
ASME / EN / DIN / JIS / GB
Custom drawings supported
Certifications
FDA / RoHS / REACH
21 CFR 177.1550
How to order
Step
Information you provide
Our response
1
Flange standard and nominal size
Matched gasket drawing
2
Sheet / ring / tape form, OD × ID × thickness
Cutting feasibility confirmed
3
Operating temperature, pressure, media
Thickness recommendation
4
Quantity and target delivery date
Unit price and lead time
5
Documentation requirements
Material cert / SGS / third-party
6
Sample request
Free sample for qualified buyers
Frequently asked questions
What is an expanded PTFE gasket?
An expanded PTFE gasket is made from ePTFE — a form of PTFE that has been stretched to create a soft, porous, multi-directional fibrillated structure. Unlike solid PTFE, expanded PTFE is highly compressible (40–60%) and conforms to irregular, pitted or warped flange faces where hard gaskets would leak. It keeps the full chemical inertness of PTFE while adding the softness and recovery needed for fragile or low-bolt-load equipment.
What is the difference between expanded PTFE and pure PTFE gaskets?
Pure PTFE is solid, dense (2.1–2.3 g/cm³) and relatively hard — best for clean, flat, machined flange faces. Expanded PTFE is soft, porous and low-density (0.6–0.9 g/cm³) — best for irregular or pitted surfaces, glass-lined vessels, plastic or FRP flanges, and any joint where bolt load must stay low. Both share the same chemical inertness (pH 0–14).
What is the temperature and pressure range?
Continuous service range is −268°C to +260°C, with short-term peaks up to +315°C. Maximum working pressure is typically 200 bar (20 MPa), depending on gasket thickness, flange size and operating temperature. For high-pressure joints on fragile equipment, send us the operating parameters and we will recommend a suitable thickness.
Why choose expanded PTFE for glass-lined vessels or plastic flanges?
Expanded PTFE requires much lower bolt load than solid PTFE or spiral-wound gaskets to achieve a seal, because its porous fibrillated structure compresses easily and recovers well. This prevents cracking of glass-lined, enamel, plastic or FRP flanges while still delivering leak-free performance across pH 0–14.
Are expanded PTFE gaskets FDA compliant for food and pharmaceutical use?
Yes. Our expanded PTFE gaskets conform to FDA 21 CFR 177.1550 for food-contact and pharmaceutical applications, and are RoHS and REACH compliant. Material certificates and SGS test reports can be supplied with production orders.
What is the MOQ, lead time and sample policy?
MOQ is flexible and depends on gasket size and thickness. Standard lead time is 7–15 days after order confirmation. Free samples are available for qualified buyers — send us the flange standard, nominal size, thickness and media, and we will confirm sample lead time.
Request a quotation for expanded PTFE gaskets
Send flange standard, size, thickness and operating conditions — our engineers reply with pricing, lead time and sample availability within 24 hours.
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