Products

Custom High Quality PTFE Molded Rods Manufacturer in China for Bulk Orders

Compression Molded PTFE Rod

Custom PTFE Molded Rods Manufacturer & Bulk Supplier in China

Kaxite Sealing manufactures compression-molded PTFE rods from 100% virgin PTFE resin, isostatically pressed and free-sintered to full density. The result is a homogeneous, stress-relieved round bar with the same mechanical properties in every direction — the raw material professional machine shops rely on for large-diameter seals, bushings, valve seats, piston rings and electrical insulators. We supply Ø25 – 500 mm standard, 300 mm standard length, plus custom diameters, cut lengths and CNC-machined parts to drawing. Procurement teams choose us for factory-direct bulk pricing, documented traceability and 7–15 day lead times.

PTFE Molded Rod
Ø25 – 500 mmDiameter
300 mmStandard length
2.14 g/cm³Density
32.7 MPaTensile strength
-200 ~ +250 °CService temp.
58 Shore DHardness

Why Molded Beats Extruded at Large Diameter

Molding gives you something extrusion cannot: uniform density and isotropic properties in every direction, even at Ø300 mm and above. Extruded rod shows molecular orientation and slight anisotropy — fine for small diameters, but a liability in large-diameter bearing and high-load seal applications where a weak axis will fail first.

01

Isotropic at Any Diameter

Free-sintering produces the same strength along, across and through the cross-section. No weak axis, no delamination risk.

02

Full Density, Zero Voids

Isostatic pressing eliminates the micro-voids and stress planes that show up as porosity when you machine extruded or skived material.

03

Ø500 mm Capability

Our presses handle large-diameter billets up to Ø500 mm — sizes that extrusion simply cannot produce with acceptable tolerances.

04

Low Stress, Low Warp

Slow controlled cooling after sintering relieves internal stress, so machined parts stay in tolerance through handling and service.

PTFE Molded Rod Product Range

PTFE Molded Rod

PTFE Molded Rod

Compression-molded and free-sintered virgin or filled PTFE round bar with a homogeneous, stress-relieved structure. Standard diameters Ø25 mm to Ø500 mm with a 300 mm standard length; custom diameters, cut lengths and machined parts to drawing on request. Available in virgin white plus glass fibre, carbon, graphite, bronze and MoS₂ filled grades. Zero water absorption (ASTM D-570) means dimensional stability in humid service.

DiameterØ25 – 500 mm
Length300 mm standard, cut to order
Density2.14 g/cm³
Tensile Strength32.7 MPa
View full specifications

Technical Specifications

Physical & Mechanical Properties — Grade KS-PTFE-M
Property Typical Value Test Method What It Means
Material Virgin PTFE (unfilled) ASTM D1710 Full chemical purity and FDA compliance
Specific Gravity 2.14 g/cm³ ASTM D792 Consistent density across the cross-section
Tensile Strength 32.7 MPa ASTM D638 Higher than extruded rod at the same diameter
Elongation at Break 300 – 500 % ASTM D638 High ductility, resists tearing during turning
Compressive Strength 12 MPa at 1% strain ASTM D695 Indicates load-bearing capacity at design strain
Hardness 58 Shore D ASTM D2240 Balanced between rigidity and machinability
Bulk Density 476 g/l — Process control indicator
Water Absorption 0 % ASTM D-570 No dimensional change in humid service
Service Temperature -200 to +250 °C — Cryogenic LNG through process steam
Dielectric Strength > 40 kV/mm ASTM D149 Excellent electrical insulator

PTFE Molded Rod Grades

V

Virgin PTFE Rod

Maximum chemical purity, lowest coefficient of friction, best dielectric strength. FDA 21 CFR 177.1550 compliant.

For chemical, food and pharmaceutical service

GF

Glass-Filled PTFE Rod

15 / 25% glass fibre improves compressive strength, reduces creep and dramatically improves wear resistance under load.

For heavy-duty bearings and thrust washers

C

Carbon-Filled PTFE Rod

Carbon and graphite additions deliver electrical conductivity, better wear and improved thermal dissipation.

For anti-static parts and dry-running seals

G

Graphite-Filled PTFE Rod

Lower friction and better self-lubrication than glass-filled. Ideal for valve seats and packing rings in dry service.

For self-lubricating valve and packing parts

B

Bronze-Filled PTFE Rod

20 – 60% bronze powder gives the highest thermal conductivity and load-bearing capacity in the family.

For bridge bearings and heavy bushings

M

MoS₂-Filled PTFE Rod

Molybdenum disulphide lowers friction further and improves initial wear behaviour in dry running.

For unlubricated dynamic sealing

Where PTFE Molded Rods Are Used

Molded rod is the raw material for any precision component where large diameter, isotropic strength and full density matter. Common finished parts include:

Seals & Backup Rings

V-rings, spring-energised seals, backup rings and stem seals for chemical, oil & gas and pharmaceutical valves.

Bushings & Slide Bearings

Large-diameter bushings, thrust washers and slide pads in pumps, mixers and material-handling equipment.

Piston & Compressor Rings

Filled grades machined into PTFE piston rings for dry-running and lubricated compressors.

Electrical Insulators

High-voltage stand-offs, coil forms and dielectric barriers where >40 kV/mm dielectric strength is required.

Chemical Process Hardware

Valve seats, dip pipes, column supports and lab equipment machined from single-piece molded rod.

Food & Pharma Components

FDA-compliant guide rails, wear strips and product-contact parts. See the PTFE molded sheets range for flat formats.

Ordering, Lead Time and Documentation

01

MOQ & Samples

MOQ negotiable for trial and prototype orders. Free short cut samples of standard diameter and grade available for evaluation.

02

Lead Time

7–15 days for standard diameters and cut lengths; longer for non-standard sizes or CNC-machined parts to drawing.

03

Trade Terms

FOB Ningbo / Shanghai, CIF and DDP available. T/T and L/C payment terms confirmed at quotation.

04

Quality & Certificates

Inspection report with every shipment. FDA 21 CFR 177.1550, RoHS and REACH documentation with full resin-lot traceability.

Frequently Asked Questions About PTFE Molded Rods

Q

What is the difference between molded and extruded PTFE rods?

Molded rod is isostatically pressed and free-sintered, giving uniform density and isotropic properties in every direction — the preferred choice for large diameters and high-load service. Extruded rod is forced through a die, producing molecular alignment in one direction and slight anisotropy, but is more economical for small and medium diameters. See our extrusion PTFE rods category for the extruded format.

Q

Can molded rod be used for high-pressure sealing?

Virgin PTFE cold-flows under sustained pressure. For high-pressure static seals or dynamic service, we recommend filled grades — glass, carbon or bronze — that significantly improve compressive strength and reduce creep. Our engineers review your pressure, temperature and media before confirming the grade.

Q

How do I machine molded PTFE rod?

PTFE machines easily with sharp carbide or high-speed steel tooling. Use high cutting speeds with slow feed rates, keep tools sharp to avoid tearing, and use coolant or compressed air to clear chips. Coarse threads are more robust than fine threads. Full machining guidelines are supplied on request.

Q

How does molded PTFE behave at cryogenic temperatures?

Excellent. Unlike many polymers, PTFE does not become brittle at low temperature. Molded rod retains flexibility and toughness down to -200 °C and below, making it suitable for LNG equipment, aerospace components and cryostat assemblies.

Q

Does Kaxite supply custom diameters and cut lengths?

Yes. While standard diameters run Ø25 – 500 mm, we can manufacture custom diameters, cut lengths to reduce your waste, and custom-compounded grades (bronze, MoS₂, graphite, or specific colours) for OEM applications. Send a drawing or diameter and length list for a quotation.

Q

Can you machine finished parts from molded rod stock?

Yes. Precision fabrication is a core service. We CNC-turn and mill molded PTFE rod into finished seals, bushings, thrust washers, valve seats, piston rings and insulators to your drawings — reducing your lead time and eliminating material waste on your side.

Q

What certifications are available with molded rods?

Standard shipments include an inspection report with density and tensile data. On request we supply FDA 21 CFR 177.1550, USP Class VI, RoHS and REACH declarations, plus material certificates and full traceability from PTFE resin lot to finished rod.

Q

How should molded PTFE rod be stored before machining?

Store horizontally on a flat, supportive surface in a cool dry place away from direct sunlight and heat. Keep in original protective packaging until use. Avoid dropping or impacting the rod — virgin PTFE grades can be marked or dented. Under these conditions shelf life is effectively unlimited.

Request Your PTFE Molded Rod Quotation

Send us your diameter, length, grade, annual volume or finished-part drawing. Our export team replies within 24 hours and confirms grade selection, lead time, packaging and documentation before you place a bulk order.

View as  
 
PTFE Molded Rod

PTFE Molded Rod

Kaxite PTFE Molded Rod is a compression molded and free-sintered virgin or filled PTFE round bar with a homogeneous, stress-relieved structure. Standard diameters range from 25 mm to 500 mm with a 300 mm standard length; custom diameters, cut lengths and machined parts are available to drawing. Typical bulk density is 476 g/l, tensile strength 32.7 MPa, specific gravity 2.14 and hardness 58 Shore D. Service range is −200 °C to +250 °C, with 0% shrinkage (ASTM D-570) for dimensional stability. The material is self-lubricating, chemically inert and an excellent dielectric, making it suitable for seals, bearings, insulators and food or chemical contact parts. Virgin and all filled grades are supported. Samples are available for evaluation before bulk orders.
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